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3 Row Aluminum Radiator For 2002-2005 Chevrolet Cavalier Pontiac Sunfire 2.2L L4 AT MT

3 Row Aluminum Radiator For 2002-2005 Chevrolet Cavalier Pontiac Sunfire 2.2L L4 AT MT

Regular price $235.00
Regular price $235.00 Sale price
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Front view of the 3 Row Aluminum Radiator for a 2002-2005 Chevrolet Cavalier or Pontiac Sunfire with the 2.2L L4 engine, fits AT/MT.

3 Row Aluminum Radiator For 2002-2005 Chevrolet Cavalier Pontiac Sunfire 2.2L L4 AT MT

Regular price $235.00
Regular price $235.00 Sale price
SAVE Sold out

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  • files/gea_racing_rad_2.jpg

    Amazing quality tig welded to perfection , fits perfect also 10/10

    Victor S.
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    Love the fit and finish. GEA really knocked this one out the park

    Johnathon D.
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    Like always, top quality parts. Never disappointed thanks for everything guys

    Cesar A.
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    Product Specifications

    Radiator Details

    Core Height 14.88" (378mm)
    Core Length 25.98" (660mm)
    Core Thickness 1.65" (42mm)
    Inlet Diameter 1.26" (32mm)
    Outlet Diameter 1.26" (32mm)
    Row Count 3-Row Core
    Transmission AT MT
    Position Front
    Mounting Bolt-On
    Construction TIG

    Vehicle Fitment

    Make Model Year Trim Engine
    Chevrolet Cavalier 2005 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2005 LS Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2005 LS Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2005 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2005 LS Sport Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2005 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2005 LS Sport Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2005 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 BI-FUEL DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 BI-FUEL DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 LS Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 LS Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 LS Sport Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2004 LS Sport Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2004 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2004 SE Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2004 SE Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 BI-FUEL DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 Base Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 BI-FUEL DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 Base Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 LS Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 LS Sport Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2003 GT Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 LS Sport Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2003 LS Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2003 SE Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2003 SE Sedan 4-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 Base Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 BI-FUEL OHV Naturally Aspirated
    Chevrolet Cavalier 2002 Base Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 Base Sedan 4-Door 2.2L 2190CC 134Cu. In. l4 BI-FUEL OHV Naturally Aspirated
    Chevrolet Cavalier 2002 Base Sedan 4-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 LS Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 LS Coupe 2-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sedan 4-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sedan 4-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sport Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sport Coupe 2-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sport Sedan 4-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Chevrolet Cavalier 2002 LS Sport Sedan 4-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 Z24 Coupe 2-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Chevrolet Cavalier 2002 Z24 Sedan 4-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2002 Base Coupe 2-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2002 GT Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    Pontiac Sunfire 2002 GT Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2002 GT Coupe 2-Door 2.4L 2392CC 146Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2002 SE Coupe 2-Door 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
    Pontiac Sunfire 2002 SE Coupe 2-Door 2.2L 2190CC 134Cu. In. l4 GAS OHV Naturally Aspirated
    📱 Swipe left or right to view full fitment data
    Swipe left or right to view full fitment data

    Compatibility & Installation

    Confirm build month and year
    Check radiator core size
    Confirm AT or MT transmission
    Test fit before final installation
    Make sure everything lines up before install

    Complete Package

    1× Performance Aluminum Radiator and accessories

    Performance Features

    35%-45% Increased Cooling
    Direct Bolt-On Replacement
    Pressure Tested to 22 PSI
    Rapid Heat Transfer Design
    Airflow-Optimized Fins

    Common Questions

    Q: Will this radiator fit my 2004 Chevrolet Cavalier 2.2L? Is it for automatic or manual?
    A: Yes, this 3-row aluminum radiator is specifically engineered to be a direct-fit replacement for the 2002, 2003, 2004, and 2005 Chevrolet Cavalier and Pontiac Sunfire models equipped with the 2.2L L4 engine. It is fully compatible with both Automatic (AT) and Manual (MT) transmissions, as it includes the necessary integrated cooler ports for automatic transmission fluid.
    Q: How difficult is the installation for a 2002-2005 Cavalier or Sunfire?
    A: For a DIYer with basic mechanical skills, installing this radiator is a straightforward project. It is designed to match the factory mounting points and hose locations for a direct swap. The process involves draining the coolant, disconnecting the hoses and cooling fans, and unbolting the old unit. On these vehicles, it is highly recommended to inspect your radiator hoses and clamps and replace them if they are original, as they can become brittle with age.
    Q: How does this 3-row radiator improve cooling over the stock one on my 2.2L Sunfire?
    A: This 3-row radiator provides a significant upgrade in cooling capacity for your 2.2L L4 engine. The original factory radiators in these cars are very thin single-core units. Our 3-row design greatly increases the coolant volume and the surface area for heat dissipation. This ensures your engine temperature remains stable and cool, even in heavy traffic or hot weather, preventing overheating and helping to preserve engine health and performance.
    Q: Why is this all-aluminum radiator a permanent fix for my leaking Cavalier radiator?
    A: The number one reason factory radiators fail on 2002-2005 Cavaliers and Sunfires is because the plastic side tanks crack from age and heat cycles. This radiator solves that problem permanently. It is constructed from 100% TIG-welded aluminum, completely eliminating the failure-prone plastic tanks. This robust, all-metal design is far more resistant to leaks, pressure, and vibration, making it a truly durable, long-term solution.

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    | GEA | HyperCool Thermal Solutions

    Mil-Spec Cooling - 4 Certified Tech
    Vacuum brazing (SAE J2564) · Nano-polished AA5052 (ISO 1302) · CNC hardcoat sealing (MIL-A-8625) · ASME brass valve (IP69K)

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    Military-Grade Drain Valve

    H62 brass valve withstands 50PSI (8x plastic valve lifespan). IP69K certified for automotive/motorcycle use, leak-proof at -40℃ with dual O-ring seals.

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    Ergonomic Radiator Cap

    CNC-machined 6061-T6 cap with 30μm hardcoat (MIL-A-8625) resists -50℃ brittleness.

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    Nano-Polish Surface Tech

    Vehicle-specific process using AA5052 aluminum with five-axis polishing reaches Ra0.08μm(ISO 1302). 95% fewer pores prevent dirt buildup, 28% cooling boost with 2000hr salt spray resistance.

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    Efficient Brazed Cooling Tech

    Core radiator technology with 1038℃ vacuum brazing achieves 70% better heat transfer. Passes SAE J2564 vibration tests, maintains 0.002% leakage rate from -40℃ to 180℃ for turbocharged engines.

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    Track your order

    Please enter you tracking number below. If your tracking number doesn't work feel free to contact us at Sales@gea-racing.com

     
     

    Your Questions, Expert-Verified Answers

    Pre-Purchase FAQs

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    Is this radiator in-stock?

    GEA Racing maintains global stock across warehouses in the U.S., Australia, Czech Republic, the Netherlands, and Spain, with thousands of radiators, intercoolers, and cooling cores readily available; for urgent orders, please message our team before checkout to confirm real-time inventory status.

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    When will my order ship? Estimated Time of Arrival

    Orders typically ship within 1 working day after payment clearance is received, excluding weekends and holidays.

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    Which radiator do you recommend?

    We recommend aluminum alloy radiators featuring precision-stamped fins and TIG welding technology, ensuring enhanced structural integrity and optimal heat dissipation efficiency (up to 20% higher than standard models), along with lightweight durability and corrosion resistance for most applications.

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    Do you still make thermostats? / Can you make me a thermostat?

    We sold the portion of the company that made thermostat in December 2017. We no longer make, service, or troubleshoot them. Chandler Autosport bought us out and is no longer in business as far as we know unfortunately.

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    Does this radiator require any modifications to fit?

    Unless noted in the listing, this radiator does not require any modifications to be made to fit.

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    Are there any sales going on right now? Can I get a discount?

    GEA Racing offers annual promotions during Black Friday, Independence Day, and seasonal events, with occasional flash sales throughout the year. Subscribe to our newsletter or enable SMS alerts for exclusive discount updates. For immediate inquiries, contact Sales@gearacing.com.

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    Shipping quotes

    For an instant and accurate shipping quote, add items to your cart and proceed to checkout – all shipping options (including free shipping in eligible regions) will be automatically displayed before order submission.

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    My tracking number doesn't work!

    1. Label & Tracking Initiation:
    Shipping labels are generated only after orders are fully packaged, weighed, and sealed to ensure accuracy. Tracking updates depend on the carrier's initial scan during pickup. Occasionally, delays occur if the driver fails to scan the package upon collection, which may result in no tracking updates until the delivery stage.

    2. Delivery Assurance Protocol:
    While un-scanned packages rarely go missing, we advise allowing up to two weeks from the shipment date for delivery completion before escalating the issue. This grace period accounts for potential carrier processing delays.

    3. Lost Package Resolution:
    If your package remains undelivered 14 days after the shipping date, contact us immediately at Sales@gearacing.com. We will initiate a carrier investigation and arrange a replacement if necessary.

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    My tracking shows as delivered but I don't have it!

    If your tracking status indicates "delivered" but the package hasn’t arrived, rest assured this is typically a temporary discrepancy. In most cases, the carrier may have delivered to a neighboring address or marked the package prematurely while it remains in transit for final delivery within 1-2 business days. We recommend first contacting your local carrier depot to request GPS verification of the delivery location or confirm if the package is still en route. Simultaneously, check with neighbors, building staff areas.

    Many tracking updates resolve automatically within 48 hours as carriers finalize deliveries. If the package remains missing after this window, email Sales@gearacing.com.

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    Radiator mounting instructions

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    I want to change an item on my order that hasn't shipped

    Regrettably, we cannot modify orders once submitted due to stringent warehouse protocols designed to ensure accuracy and efficiency. With hundreds of orders processed daily, locating and altering individual packages would require halting production lines for disassembly, adding significant delays and operational risks.

    To resolve this, we offer a streamlined exchange process:

    Initiate a Return: Email Sales@gearacing.com to request a Return Material Authorization (RMA) form.

    Ship the Item: Return the original product at your expense using your preferred carrier.

    Replacement Process: Upon receipt and inspection, we'll expedite your replacement order.

    Note: Customers assume responsibility for return shipping and package safety during transit.

    • ★★★★★

      Awesome GEA radiator

      Awesome fit and build quality. I definitely recommend if you need more room between your swap and radiator for fans.

      Jon N.

    • ★★★★★

      Much more room for big fan now!

      The build quality is amazing on this radiator. Absolutely transformed my engine bay!

      Cj

    • ★★★★★

      Radiator

      Really good quality and very cool looking never disappoint

      Nicolas R.

    • ★★★★★

      Perfect fit and very user

      Perfect fit and very user friendly👌

      Andre C.

    • ★★★★★

      Damn sweet radiator

      I love it. Looks great and fit great. Can’t wait to put it to the test.

      Derek N.

    • ★★★★★

      Really good quality

      Had to wait a bit due to the COVID situation, but once I got it unpacked, I was impressed — the welds and precision work are top-notch. Really excited to see if it performs as good as it looks.

      Simon B.

    • ★★★★★

      One word to describe this

      One word to describe this rad and that’s perfect

      Valentino V.